In the mold manufacturing industry, installation efficiency directly affects the production cycle and cost. In the traditional installation process, problems such as insufficient base accuracy, repeated calibration, and frequent maintenance often become the "stumbling blocks" that restrict the improvement of efficiency. ZHHIMG® granite, with its material properties and technological innovation, has become the key to breaking this deadlock, bringing a qualitative leap to the efficiency of mold installation.
1. High-precision substrate significantly reduces calibration time
The installation accuracy of the mold directly determines the production quality, and the accuracy of the base is the prerequisite. ZHHIMG® granite is made from carefully selected high-quality veins and processed through advanced techniques. Its flatness can reach ±0.3μm/m, and its straightness is controlled within ±0.2μm/m. Such a high-precision base ensures that the mold installation does not require repeated calibration. After a large automotive mold manufacturing enterprise introduced the ZHHIMG® granite base, the installation time of a single mold set was shortened from an average of 5 hours to 1.5 hours, the calibration frequency was reduced from 3 to 4 times to 1 time, and the efficiency was improved by more than 60%. High-precision substrates not only save installation time but also reduce mold adjustment costs caused by calibration errors, bringing significant economic benefits to enterprises.
Second, customized design to achieve "ready to use upon installation"
ZHHIMG® granite offers customized prefabricated hole position services. Through laser positioning technology, the hole position accuracy is controlled within ±0.02mm. Enterprises only need to provide the mold design drawings, and ZHHIMG® can produce as needed, ensuring that the molds can be "precisely aligned with the holes" during installation, saying goodbye to the time-consuming and error-free traditional manual drilling. After a certain injection mold production workshop adopted the customized ZHHIMG® granite base, the installation process became as simple as "building with blocks", reducing the installation time of a single process from 2 hours to 30 minutes, and the installation error rate was almost zero. This "ready-to-use" mode has greatly increased the turnover speed of the production line.
Three. Excellent durability, reducing maintenance time
Mold installation is not a "one-time solution". The durability of the base directly affects the frequency and time cost of subsequent maintenance. ZHHIMG® granite has a density as high as 3100kg/m³, a Mohs hardness of 6.5, and its wear resistance is three times that of ordinary steel. Even under the working conditions of frequent disassembly and assembly of the mold and long-term use, the surface wear amount is less than 0.01mm per year. Data from a certain precision stamping factory shows that after using the ZHHIMG® granite base for five years, there is still no need for secondary calibration. Compared with traditional bases, it has saved over 200 hours of maintenance time in total, indirectly improving the utilization efficiency and service life of the mold.
Fourth, scientific and timely treatment ensures long-term stability
ZHHIMG® granite adopts a unique 90-day natural aging and stepwise annealing process, with an internal stress release rate exceeding 98%, fundamentally eliminating the deformation problem of the base caused by stress changes. During long-term use, the ZHHIMG® granite base can always maintain stable accuracy, ensuring that the mold installation reference remains unchanged and avoiding repeated installation and debugging caused by base deformation. This long-term stability provides a reliable guarantee for enterprise production and reduces the downtime losses caused by equipment problems.
In today's pursuit of efficient production, ZHHIMG® granite, with its core advantages such as high precision, customization, and high durability, has effectively solved the problem of mold installation efficiency. Choosing ZHHIMG® means choosing a shorter installation period, lower costs and higher production efficiency, which helps enterprises gain an edge in the fierce market competition.
Post time: Jun-17-2025