Custom Precision Granite Base Plate with Threaded Inserts and Stepped Ledge

Short Description:

Every guideway, camera and sensor on your machine ends up measuring against one thing: the plate it is bolted to. This custom precision granite base plate is built to be that reference. It is cut and ground from ZHHIMG® black granite (about 3100 kg/m³) and combines a stepped profile, a large through-bore and a dense field of threaded inserts in a single piece of stone. Your linear guides, optics and electronics mount straight onto it, with no stack of adapter brackets in between.
We machine it to your drawing, inspect it in a temperature-controlled hall and can assemble and calibrate it with your hardware before it ships.


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Why engineers specify this plate

  • •   A stable reference surface. Dense black granite holds its shape through temperature swings and soaks up vibration that would ring in a steel frame. It does not rust and it is non-magnetic, which matters near optics, sensors and linear motors.
  • •   Stepped geometry in one stone. The raised deck and the lower ledge are machined from the same block, so axes sit at defined height offsets without bolting several plates together.
  • •   Inserts placed where your drawing says. Flush steel threaded inserts are bonded into precisely drilled holes, in rows or clusters, in metric or imperial threads. Custom insert types are available.
  • •   Bores, slots and pockets cut in the stone. The large round bore, keyhole slot and ledge pockets are finished with clean edges so the stone does not chip around features that carry cables, light or vacuum.
  • •   Ground, and hand-lapped where the tolerance demands it. Most of our lapping masters have more than 30 years at the bench. They finish the working faces by hand once machine grinding has done what it can.
  • •   Measured, not assumed. We inspect in a climate-controlled hall with vibration-isolation trenches around the floor, using Mahr, Mitutoyo, WYLER and Renishaw instruments. Our calibration certificates come from Jinan and Shandong metrology institutes and trace back to the national standard.

Overview

Model

Details

Model

Details

Size

Custom

Application

CNC, Laser, CMM...

Condition

New

After-sales Service

Online supports, Onsite supports

Origin

Jinan City

Material

Black Granite

Color

Black / Grade 1

Brand

ZHHIMG

Precision

0.001mm

Weight

≈3.05g/cm3

Standard

DIN/ GB/ JIS...

Warranty

1year

Packing

Export Plywood CASE

After Warranty Service

Video technical support, Online support, Spare parts, Field mai

Payment

T/T, L/C...

Certificates

Inspection Reports/ Quality Certificate

Keyword

Granite Machine Base; Granite Mechanical Components; Granite Machine Parts; Precision Granite

Certification

CE, GS, ISO, SGS, TUV...

Delivery

EXW; FOB; CIF; CFR; DDU; CPT...

Drawings’ format

CAD; STEP; PDF...

Where it earns its place

  • •   Semiconductor and wafer inspection. A sub-plate for the stage and optics. Because the stone barely moves between the morning and the night shift, focus and alignment stay put and you recalibrate less often.
  • •   AOI, X-ray and industrial CT. A rigid base for cameras, sources and detectors. Vibration from the factory floor has far less chance of showing up as blur in your images.
  • •   Laser processing and PCB drilling. A mounting plate for linear-motor axes where acceleration and settling time decide throughput. The damping of granite helps the axis settle faster.
  • •   CMM and metrology fixtures. A reference plate that other components can be checked against, without worrying about corrosion or magnetic interference.

Quality Control

We use various techniques during this process:

●  Optical measurements with autocollimators

●  Laser interferometers and laser trackers

●  Electronic inclination levels (precision spirit levels)

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Quality Control

1. Documents together with products: Inspection reports + Calibration reports(measuring devices) + Quality Certificate + Invoice + Packing List + Contract + Bill of Lading(or AWB).

2. Special Export Plywood Case: Export fumigation-free wooden box.

3. Delivery:

Ship

Qingdao port

Shenzhen port

TianJin port

Shanghai port

...

Train

XiAn Station

Zhengzhou Station

Qingdao

...

 

Air

Qingdao Airport

Beijing Airport

Shanghai Airport

Guangzhou

...

Express

DHL

TNT

Fedex

UPS

...

Delivery

FAQ

Can you make this plate to my own drawing? Yes. Send a STEP, DWG or PDF file with dimensions, tolerances and thread specifications. If you only have a sketch, our engineers can help turn it into a manufacturable drawing.

How are the threaded inserts fixed, and how much load can they carry? Inserts are bonded into drilled holes. Capacity depends on the thread size, insert type, embedment depth and the stone around it, so tell us the load and direction and we will size the insert for it.

What flatness can I expect? It depends on the plate's size and thickness and on how it is supported. Put the target on your drawing and we will confirm whether it is achievable before we quote.

Why granite instead of cast iron or mineral casting? Granite gives excellent dimensional stability, damping and corrosion resistance, but it is not the right answer for every design. Our article Granite vs Mineral Casting vs Cast Iron Machine Bases explains when each one wins.

Can you assemble and calibrate the plate with my linear guides? Yes. We offer assembly, calibration and inspection, so the plate can arrive ready to install.

What are the lead time and minimum order quantity? Both depend on size, feature count and tolerance. Send your drawing and quantity and we will quote with a delivery date.


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  • QUALITY CONTROL

    If you can’t measure something, you can’t understand it!

    If you can’t understand it.you cant control it!

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    More information please click here: ZHONGHUI QC

    ZhongHui IM, your partner of metrology, help you succeed easily.

     

    Our Certificates & Patents:

    ISO 9001, ISO45001, ISO14001,  CE, AAA Integrity Certificate, AAA-level enterprise credit certificate…

    Certificates and Patents are an expression of a company’s strength. It’s society’s recognition of the company.

    More certificates please click here: Innovation & Technologies – ZHONGHUI INTELLIGENT MANUFACTURING (JINAN) GROUP CO., LTD (zhhimg.com)

     

    I. Company Introduction

    Company Introduction

     

    II. WHY CHOOSE USWhy choose us-ZHONGHUI Group

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